High-Precision Aluminum & Zinc Die Casting Job Work Services
Delivering global Tier-1 contract manufacturing excellence and high-volume pressure die casting solutions fully optimized for 2-wheeler automotive braking systems, clutch components, and structural assemblies. Engineered on high-locking force casting cells ranging from 120T to 400+ Tons, our job work infrastructure seamlessly integrates customer-owned tooling and inherited production dies. We guarantee strict density uniformity, advanced micro-porosity control, and ready-to-assemble surface finishes under accelerated high-yield production cycles for large-scale B2B automotive supply chains.
Our End-to-End Job Work Capabilities
Custom Component Casting
We provide full-scale job work manufacturing for complex, thin-walled, and heavy-duty 2-wheeler components. Our facility is highly optimized for casting structural Brake Shoe linings, Clutch Shoe frames, wheel hubs, engine side covers, and bracket assemblies. We ensure zero structural cracks and maximum structural density in every shot.
Customer-Owned Mould Integration (Inherited Tooling)
Bring your own production dies or pre-engineered moulds to our plant. Our engineering team specializes in adapting inherited customer tooling smoothly into our automated die casting machinery. We handle full tool calibration, runner adjustments, and initial trial shots to match your exact specified casting parameters without delaying production timelines.
High-Pressure Automated Execution
Utilizing cold-chamber and hot-chamber high-pressure die casting setups, we deliver rapid cycle times for large B2B supply chains. Our production floor operates under strict multi-shift scheduling to fulfill bulk contract manufacturing orders on time, maintaining absolute weight and density uniformity across millions of identical automotive pieces.
Technical Production Capacity & Machinery Grid
Our Shop Floor Infrastructuring & Heavy Machinery Specifications
Advanced manufacturing cell setup engineered to deliver flawless shot weigt repeatability and high-volume performance.
120T to 400+ Tons HPDC Fleet
Our shop floor features a versatile fleet of High-Pressure Die Casting Machines (HPDC) ranging from 120 Tons to 400+ Tons locking force. This advanced capacity is perfectly scaled to switch between casting delicate, thin-walled 2-wheeler components and heavy-duty structural automotive housings.
Certified Premium Alloy Expertise
We specialize in the strict thermal processing of high-grade non-ferrous metals. Our plant handles certified processing of Premium Aluminum Alloys (including ADC12, LM6, and AlSi9Cu3) alongside specialized Zinc Alloys, ensuring high fluid-flow detail, excellent thermal conductivity, and lightweight structural strength.
50g to 2.5kg Shot Weight Capacity
Engineered for absolute material volume flexibility, our manufacturing cells are fully calibrated to cast precise component weights. We can efficiently execute everything from small, intricate 50-gram internal mechanisms up to massive 2.5 Kilogram single-shot cycles without dimensional drifting.
In-House Secondary Operations
We deliver complete, ready-to-assemble components straight to your production lines. Our plant is fully equipped with integrated secondary post-processing setups, including automated hydraulic trimming, heavy-duty shot blasting, vibro-deburring, and precise multi-axis machining cells..
Our Job Work Execution Workflow
Technical Drawing & Mould Audit
We analyze your 3D CAD models, physical samples, or existing tooling geometry to evaluate gate runner compatibility, draft angles, and shot weight dynamics.
Machine Calibration & Parameter Setting
The die is securely mounted on our automated casting cells. We program exact hydraulic pressures, injection speeds, and locking forces customized for that specific 2-wheeler component.
Melt Metallurgy Control
Aluminum or Zinc alloy ingots are melted under precise temperature control to guarantee absolute material purity, preventing hard spots or chemistry imbalances in the liquid metal.
Mass Production & Real-Time Monitoring
Automated cycle arms and regular operator inspections monitor the casting process to prevent flash formation, thermal variations, or micro-porosity issues during mass execution.
Shot Blasting & Final Quality Audit
Cast parts undergo automatic hydraulic trimming to remove flash, followed by intensive shot blasting for a clean matte finish. Final checks ensure absolute dimensional compliance before bulk packaging.
Why Partner With JSP Brakes For Job Work
Scalable OEM Supply
We are fully structured to operate as a reliable extension of your own manufacturing floor. With multi-shift capacity engineering, we comfortably accommodate sudden scale-ups in B2B order volumes, ensuring your assembly lines face zero material delays.
Absolute Material Purity
Hard spots, air pockets, and metal contamination can ruin a perfect component. Our job work contracts include strict melting house audits, chemical testing, and premium alloy filtration to ensure flawless structural integrity.
Total IP & Tooling Protection
Your custom moulds and proprietary 3D designs are treated with strict confidentiality. When you transfer your production dies to our automated plant, they undergo routine maintenance and are securely stored to guarantee zero wear or design leaks.
Ready to Shift Your Die Casting Production to a Certified Plant?
Whether youhave existing production tooling ready for relocation or need high-volume contract manufacturing for new 2-wheeler automotive components, our engineering cell is ready to execute.